MILLE MIGLIA APRILIA FUTURA RST Fitting Instructions

 

Fitting Instructions Mille Miglia Aprilia Futura RST

Congratulations on the purchase of your new TaylorMade undertail exhaust kit. We have specifically designed your new pipes to complement the long legged sport touring character the Aprilia Futura. Deep, slash cut muffler tips echoes the Grand Turismo Italian thoroughbreds of the ’60 and 70’s. We imagine you will be taking your own road adventures and the all stainless steel construction of the TaylorMade Mille Miglia mufflers will give you many years of reliable service – not to mention the fact you will now hear the heart of a big twin beating between your legs!

Preparation

Remove the following components:

1. Seat.
2. Disconnect wiring for rear light and rear license plate illumination light (located at rear, right hand side of gas tank).
3. License plate.
4. Bag support.
5. License plate illumination light; then feed wiring out through bodywork.
6. Loosen muffler clamps, remove rear muffler mounting bolt and pull muffler box off tail pipes. Ensure rubber grommets at front muffler mount remain in their frame holes.
7. Remove 3 bolts attaching rear light and passenger grab rail assembly.
8. Remove 3 bolts retaining the rear light lens. At the bottom, rear of the light assembly is a small ledge. Mark a point at the center of the ledge and 5 mm from the rear edge. Drill a 6 mm diameter hole on your mark.
9. Place the upper bridge of the new trim piece over the top the ledge, slide the M6 x 10 hex head nut and bolt through the trim piece and the hole you have just drilled. Tighten nut and bolt.
10. Replace the rear light lens.
11. Install license plate illumination light into trim piece using stock bolt.

Assembly


1. Install left hand muffler onto tail pipe. Push spacer through front mounting rubber grommet and tighten socket head M6 x 20 bolt and nyloc finger tight. Push stock rear mounting bolt through rear mount.
2. Repeat for right hand muffler and tighten rear mounting bolt while leaving front mounts finger tight.
3. Remove 4 x small dome headed bolts retaining top of rear saddlebag mounting plates. Remove 2 x larger dome headed bolts retaining rear of saddlebag mounting plate. Pull out top hat spacer from rear mounting hole, reverse and reinstall spacer so the ‘top hat’ is now on the outside of the mounting hole.
4. Slide trim piece and rear light assembly over mufflers and into position. Ensure the trim piece side mounting brackets fit in between saddle bag mounting plates and the rear sub frame. Adjust the position of the side mounting brackets so that they line up with threaded holes in the sub frame. Replace the stock dome headed bolts to secure the mounting brackets and saddlebag mounting plates.
5. Thread the license plate illumination light wiring up through the same space as the tail light wiring and replace the 3 tail light assembly mounting bolts. Run the taillight and license plate wires together forward along the original taillight wiring route and reconnect the connectors at the rear of the fuel tank.
6. Check that the slash cut tips are central in the trim piece – their position can be ‘tweaked’ by rotating the rear of the muffler on the tail pipe. When satisfied with the alignment of the mufflers tighten the muffler clamps and rubber grommet mounting bolts.
7. Check the tightness of the trim piece rear mounting brackets. If the front edge of the trim piece is touching the muffler body please ‘tweak’ the mounting brackets by inserting a lever between the brackets and the sub frame and gently push the brackets down a little until you are satisfied with the clearance.
8. Check operation of the tail light before you replace the seat.

You’re done. Now stand back, admire your handiwork and fire her up!

After running the bike for approximately 100 miles go over all fasteners and check for tightness.


Should you have any questions concerning the fitting of your exhaust please do not hesitate to call me for advice on 818 781 8123.

Ride safe,

Paul Taylor

WARRANTY AND LIMITATIONS

Regarding products sold by TaylorMade Racing Inc. (TaylorMade) e.g., exhaust systems, composites, billet parts, etc., TaylorMade warrants these products against defects arising out of failure due to material and/or workmanship for a period of 1 year from the date of purchase regardless of actual "in service" date. This warranty is limited to the repair or replacement of the item solely at the discretion of TaylorMade. Such repair or replacement will be determined based solely on TaylorMade’s Evaluation of the item’s intended and actual use.

Regarding products purchased from TaylorMade but not manufactured by TaylorMade, NO WARRANTIES WHATSOEVER are granted or implied. Any and all claims regarding items sold by TaylorMade but not manufactured by TaylorMade are to be referred to and disposed of by the actual manufacturer. Claims regarding these items may be administered by TaylorMade or referred to the actual manufacturer at TaylorMade’s discretion.

EXCLUSIONS

This warranty does not cover finished such as plating and paint ant their failure due to discoloration from heat or weathering or abuse. Nor does it cover any failure due to damage arising out of improper installation, crash damage or incompatibility with other components, In any event, TaylorMade accepts no liability for any damage to vehicles or persons arising out of the use and/or abuse of a vehicle equipped with TaylorMade components, nor will TalorMade accept liability for damage to injury or persons from the use or abuse of the product itself, whether direct or indirect, voluntary or involuntary. TaylorMade will not be responsible for any dispositions made by dealers or distributors of products. TaylorMade will not be responsible for any labor charges incurred by the customer for the installation or removal of the TaylorMade component or changes arising out of the collateral damage to the vehicle or persons while installing, removing, or using any item purchased from or supplied by TaylorMade whether manufactured by TaylorMade or not.

RETURN POLICY

TaylorMade will not be responsible for any shipping charges by the purchaser in returning the part to TaylorMade for evaluation. A return authorization number and a copy of the purchaser’s invoice or receipt must accompany all returns. Parts returned without authorization may be refused.

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TAYLORMADE EXHAUST SYSTEMS, ENGINE PARTS, OR ANY PART WHICH MAY EFFECT EMISSION REGUALTION COMPLIANCE ARE FOR OFF HIGHWAY USE ONLY AND ARE NOT FOR SALE OR USE ON CALIFORNIA POLLUTION CONTROLLED VEHICLES OR IN OTHER STATES WHERE POLLUTION CONTROL LAWS APPLY.

SUITABILITY OF APPLICATION IS THE SOLE RESPONSIBILITY OF THE PURCHASER

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